ZENYER Visual Egg Shell Inspector – Non-Contact Detection System

For many years, manual candling and acoustic crack detection have been the industry standard for identifying cracked eggs. However, these traditional methods can be labor-intensive and carry hygiene risks. Detecting cracks is crucial since eggshells serve as the primary barrier against bacterial contamination — any crack significantly increases the risk of bacterial infection and growth.

The ZENYER Visual Egg Shell Inspector offers a contactless, automated inspection solution that improves food safety and minimizes human handling during egg inspection.

Key Benefits & Features

• Contactless, Hygienic Inspection
  Scans eggs without physical handling, reducing contamination risks and improving biosecurity standards.

• AI-Powered Self-Learning Technology
  Continuously learns from accumulated data and adapts to new quality standards through ongoing algorithm updates, improving defect detection accuracy over time.

• Big Data-Driven Accuracy
  Utilizes large historical data sets to enhance defect classification and optimize production efficiency.

• Advanced Image Processing

  • Cameras mounted at the top of the cabinet scan eggs as they rotate on the infeed roller.

  • White LED light strips provide clear illumination, allowing cameras to capture high-resolution images.

  • Software analyzes images in real time to identify defects, including cracked shells, leaks, dirt spots, misshapen eggs, off-color eggs, brown-speckled eggs, and other cosmetic defects.

  • Defective eggs are automatically removed from the line.

ZENYER 410S & 430S Visual Shell Inspector – Model-Specific Features

• Capacity & Compatibility:

  • 410S (Single-Row): Designed for single-row ZENYER egg washers or graders, processing up to 10,000 eggs/hour.

  • 430S (Six-Row): Built for high-capacity systems, handling up to 30,000 eggs/hour.

• Modular & Flexible Integration
  Can be retrofitted to existing ZENYER graders/washers or other brands of egg graders, washers, and farm packers.

• Real-Time Data Monitoring
  Displays the number of defective eggs produced per day or per shed, providing valuable insights to optimize flock and farm management.

• Customizable Sensitivity
  Operators can set specific sensitivity levels for different defect types, allowing a tailored quality-control process.

• Remote Monitoring & Maintenance
  Includes a remote maintenance system for quick troubleshooting and support, ensuring long-term stable operation.